Preventing Station Leakage with Intelligence
Oil Theft Prevention and Safety Solution
for Gas Station
▍Industry Dynamics & Requirements
As the energy retail sector accelerates its transition toward intelligent, data-driven operations, operators are shifting from manual supervision to integrated digital ecosystems to address critical challenges in safety, compliance, and operational transparency. To achieve this, gas stations require proactive security protocols for asset protection, real-time incident response to mitigate operational risks, and full-process auditability to ensure absolute accountability from oil storage to final sale. HUGO bridges this gap by leveraging advanced IoT, AI-driven surveillance, and high-precision measurement technologies, empowering our partners to eliminate operational blind spots and achieve a seamless, secure, and smart fuel management lifecycle.
▍System Platform Introduction
The entire system, centering on core requirements such as gas station equipment and oil product safety, oil inventory, and refueling quantity, has established three management centers, integrated over a hundred specific functions, and supports switching between four languages, comprehensively covering various customer needs.
▍On-site Installation Photos
Smart Flexible Lock: This device is installed in the gas station control room and serves as the vehicle-mounted edge computing terminal and control hub of the system. It communicates wirelessly in real time with station-level devices such as IoT seal strips (Q200/Q300), smart flexible locks (R1), and portable flowmeters, and conducts data interaction with backend servers via wireless transmission networks.
IoT Lead Seal: This device is installed at risk-prone locations in gas stations, such as fuel dispenser doors, metering ports inside the gas station's metering wells, and other such locations. It operates in coordination with the receiving terminal via wireless connection, and triggers an alarm in real time once its seal is broken.
Portable Flowmeter: This device can be flexibly applied to various metering scenarios such as oil loading and oil unloading. Equipped with 4G communication function, it can realize seamless data interaction with the intelligent lock control system, and also supports independent operation mode to meet diverse application needs.
Prevent Mis-unloading: The device works in coordination with other HUGO products installed at oil depots, oil tankers, and gas stations (such as Z10, Z20, Q100, Q200, R1, R2, etc.) to achieve precise oil unloading and ensure unloading safety.
▍Related Products
Digital Flowmeter
Installed on the pipeline, it monitors pipeline flow in real-time and uploads the data to the system backend.
Turbine Flow Meter
Installed on the oil pipeline of the tanker, the **Turbine Flow Meter** serves as a high-precision flow metering device. Working in coordination with the intelligent central control via wired connection, it can stably and efficiently monitor parameters such as instantaneous flow rate and total flow volume of oil products. The controller transmits the data back to the background system in real time.
Oval Gear Flow Meter
Installed on the oil pipeline of the tanker, the **Oval Gear Flow Meter** serves as a positive displacement metering device. Working in coordination with the intelligent central control via wired connection, it can stably and efficiently monitor parameters such as instantaneous flow rate and cumulative flow volume of viscous oil products. The controller transmits the data back to the background system in real time.
Portable Gravity Flow Meter
Installed temporarily on oil transfer pipeline, the **Portable Gravity Flow Meter** serves as a mobile intelligent metering device. Working in coordination with the intelligent central control via wired connection, it can stably and efficiently monitor parameters such as instantaneous flow rate and total transfer volume of oil products under gravity feeding. The controller transmits the data back to the background system in real time.
Portable Flowmeter
This device can be flexibly applied to various metering scenarios such as oil loading and unloading. Equipped with 4G communication function, it can achieve seamless data interaction with the intelligent lead seal system, and at the same time supports an independent operation mode to meet diversified application needs.
Flowmeter
This device is installed at the oil unloading port on the bottom of the vehicle, serving as an intelligent metering device. It works in coordination with the controller via wired connection, stably and efficiently achieving accurate digital metering of the oil unloading quantity. The intelligent central control transmits the data back to the background system in real-time, while also supporting on-site viewing.
External Mounted Level Gauge
Installed on the outer bottom wall of the tank shell, the **External Mounted Level Gauge** serves as a non-intrusive intelligent metering device. Working in coordination with the intelligent central control via wired connection, it can stably and efficiently monitor parameters such as liquid height and calculated volume of oil products in the tank. The controller transmits the data back to the background system in real time.
Magnetostrictive Level Gauge
Installed vertically through the tank manhole on top of the vehicle, the **Magnetostrictive Level Gauge** serves as a high-precision intelligent metering device. Working in coordination with the intelligent central control via wired connection, it can stably and efficiently monitor parameters such as liquid height (volume), medium temperature and water level of oil products in the tank. The controller transmits the data back to the background system in real time.
Automatic Tank Gauge(ATG)
Installed at the manhole cover on the top of the vehicle, it serves as an intelligent metering device. Working in coordination with the intelligent central control via wired connection, it can stably and efficiently monitor parameters such as the height (volume), temperature, pressure, and water level of oil products in the tank. The controller (Z10) transmits the data back to the background system in real-time.
Vehicle Card Identification Device
Fuel card identification devices are installed respectively at the vehicle's fuel tank opening and the fuel dispenser's nozzle, enabling the fuel dispenser to refuel only designated vehicles. Meanwhile, refueling data is uploaded to the data center in real-time.
Large Electric Valve Actuator
This Large Electric Valve Actuator is mounted on tank and pipeline valves. It can precisely drive valve opening and closing according to remote control commands. For example, administrators can remotely shut off the oil pipeline when the vehicle leaves the designated area; it feeds back real-time valve status to the control system; and manual operation via handwheel is available for emergency use under power failure.
Explosion-Proof Camera
Divided into explosion-proof cameras and ordinary cameras, they are flexibly installed inside the cab (road ahead, driver), on the top of the vehicle (oil loading port), and on the left and right sides of the vehicle (oil unloading port), working in coordination with the video host via wired connection.
RFID Bolt Seal
RFID Bolt Seal is installed on container doors, tank truck hatches and valve covers. It combines mechanical anti-break structure with RFID chip, supporting quick identity scanning and evidence recording for cargo transport supervision.
RFID Wire Seal
RFID Wire Seal is mounted on tank valves, oil drums and small transport containers. It adopts flexible steel wire with built-in RFID tag, easy for fast locking and remote identification in batch cargo inspection.
RFID Lead Seal
RFID Lead Seal is a fusion of radio frequency identification (RFID) technology and traditional lead seal anti-theft, anti-counterfeiting function of intelligent sealing products. On the basis of retaining the core attribute of traditional lead seal "one-time blockade, destruction and warning", it realizes digital identification, automatic information collection and full life cycle traceability of sealed objects through RFID chips, and is widely used in scenarios with extremely high requirements for asset safety and process controllability, such as logistics transportation, energy metering, customs supervision, financial escort, etc.
IOT Lead Seal (Q300)
The IOT Seal Strip (Q300) is an intrinsically safe explosion-proof device. It is mainly installed on parts where steel wire physical lead seals need to be applied. The two-code integration design of the lead seal wire ensures its uniqueness. It is used in conjunction with the intelligent terminal (Z20) via near-field communication, and alerts immediately once the seal is broken. It is mainly used to replace traditional steel wire physical lead seals for intelligent management and control with extremely high anti-counterfeiting requirements. Installation locations: risk areas such as oil unloading side box doors, oil tank openings, and fuel dispenser doors.
IOT Lead Seal (Q200)
The IOT Seal Strip (Q200) is an intrinsically safe explosion-proof device. It is mainly installed on parts where steel wire physical lead seals need to be applied, and used in conjunction with the intelligent terminal (Z20) via near-field communication. Once the seal is broken, it alerts immediately. It is mainly used to replace traditional steel wire physical lead seals for intelligent management and control. Installation locations: risk areas such as breather valves on manhole covers, various flange connections, and bottom valve interfaces.
IOT Lead Seal (Q100)
he IOT Seal Strip (Q100) is an intrinsically safe explosion-proof device. It is mainly installed on core components of fuel dispensers such as mainboards, flow meters, and encoders. It is used in conjunction with the intelligent terminal (Z20) via near-field communication. Once the seal is broken, it alerts immediately. It is mainly used to replace traditional lead seals for intelligent management and control of the aforementioned components.
Prevent Incorrect Unloading
This device is used in conjunction with the vehicle's intelligent lead seal system (controller Z10) and the intelligent lead seal series products for oil loading ports and oil unloading ports (Q100/Q200/R1/R2). Through intelligent linkage, it eliminates manual operations and fundamentally achieves the goal of preventing wrong loading and wrong unloading of oil products.
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