Eliminating Transit Theft with Intelligence
Oil Theft Prevention and Safety Solution
for Tanker
▍Industry Dynamics & Requirements
To tackle oil cargo safety and monitoring challenges, HUGO delivers a robust Intelligent Technology Matrix. By integrating IoT, satellite positioning, AI, big data, and cloud computing, our independently developed platform seamlessly bridges smart hardware with enterprise software. This integrated digital ecosystem enables end-to-end monitoring across the entire transportation process, ensuring unprecedented control, safety, and traceability.
Theft & Adulteration
In the process of oil transportation, illegal theft and water adulteration by drivers occur repeatedly.
Oil Smuggling
In some countries and regions, due to excessive differences in oil prices, there is a large number of oil smuggling phenomena.
Metering Disputes
In the process of oil delivery between storage/tankers and tankers/stations, there are numerous quantity disputes.
Digital Management
The oil transportation process lacks digital management tools, leading to issues such as uncontrollability and untraceability.
▍System Platform Introduction
The entire system, centering on three core requirements—vehicle driving safety, cargo safety, and accurate measurement—has established eight management centers, integrated over 400 specific functions, and supports switching between four languages, fully covering various needs of customers.
▍On-site Installation Photos
Controller: Installed in the tanker's easy-operation area, this device serves as the on-vehicle edge computing terminal and control hub of the system. Operators control the entire system via it on-site, communicate in real time with smart hardware like intelligent locks and level gauges, and interact with backend servers through wireless networks.
Manhole Cover Lock: Installed on the manhole cover atop the vehicle, it acts as the smart lead seal actuator. Connected via wire to work with the intelligent central control, it stably and efficiently enables real-time monitoring of the manhole cover's open/close status and strong control over its operation.
Ball Valve Lockr Lock: Installed at the API oil discharge port or valve under the vehicle, it serves as the smart lead seal actuator, working with the intelligent central control via wired connection. It stably and efficiently enables real-time monitoring of the oil discharge port's status and strong control over its opening/closing. The smart valve lock can be customized according to different port sizes.
ATG: Installed on manhole covers. Wired to central control. Monitors oil level (volume), temperature, pressure, water level, etc. Real-time data transmission to backend.
▍Related Products
Digital Flowmeter
Installed on the pipeline, it monitors pipeline flow in real-time and uploads the data to the system backend.
Turbine Flow Meter
Installed on the oil pipeline of the tanker, the **Turbine Flow Meter** serves as a high-precision flow metering device. Working in coordination with the intelligent central control via wired connection, it can stably and efficiently monitor parameters such as instantaneous flow rate and total flow volume of oil products. The controller transmits the data back to the background system in real time.
Portable Gravity Flow Meter
Installed temporarily on oil transfer pipeline, the **Portable Gravity Flow Meter** serves as a mobile intelligent metering device. Working in coordination with the intelligent central control via wired connection, it can stably and efficiently monitor parameters such as instantaneous flow rate and total transfer volume of oil products under gravity feeding. The controller transmits the data back to the background system in real time.
Portable Flowmeter
This device can be flexibly applied to various metering scenarios such as oil loading and unloading. Equipped with 4G communication function, it can achieve seamless data interaction with the intelligent lead seal system, and at the same time supports an independent operation mode to meet diversified application needs.
Flowmeter
This device is installed at the oil unloading port on the bottom of the vehicle, serving as an intelligent metering device. It works in coordination with the controller via wired connection, stably and efficiently achieving accurate digital metering of the oil unloading quantity. The intelligent central control transmits the data back to the background system in real-time, while also supporting on-site viewing.
Ultrasonic Liquid Level Gauge
Installed on the outside of the tank bottom, it emits ultrasonic signals from the bottom, which are reflected back when encountering the oil surface. The liquid level height is then calculated based on time and speed. Meanwhile, combined with our company's unique digital signal processing technology, it overcomes the influence of the container wall, thus achieving high-precision non-contact measurement of the oil surface. No drilling is required on the tank, and the tank structure remains undamaged.
Capacitance Level Gauge
Installed at the manhole cover on the top of the tank, the **Capacitance Level Gauge** serves as a compact intelligent metering device. Working in coordination with the intelligent central control via wired connection, it can stably and efficiently monitor parameters such as liquid height, calculated volume and medium temperature of oil products in the tank. The controller transmits the data back to the background system in real time.
Magnetostrictive Level Gauge
Installed vertically through the tank manhole on top of the vehicle, the **Magnetostrictive Level Gauge** serves as a high-precision intelligent metering device. Working in coordination with the intelligent central control via wired connection, it can stably and efficiently monitor parameters such as liquid height (volume), medium temperature and water level of oil products in the tank. The controller transmits the data back to the background system in real time.
Automatic Tank Gauge(ATG)
Installed at the manhole cover on the top of the vehicle, it serves as an intelligent metering device. Working in coordination with the intelligent central control via wired connection, it can stably and efficiently monitor parameters such as the height (volume), temperature, pressure, and water level of oil products in the tank. The controller (Z10) transmits the data back to the background system in real-time.
Tire Pressure Sensor
Installed in car tires, it communicates with the intelligent central control (Z10) via near-field communication, senses tire pressure in real-time, and promptly sends an alarm to the background upon detecting abnormal signals.
Explosion-Proof Camera
Divided into explosion-proof cameras and ordinary cameras, they are flexibly installed inside the cab (road ahead, driver), on the top of the vehicle (oil loading port), and on the left and right sides of the vehicle (oil unloading port), working in coordination with the video host via wired connection.
RFID Bolt Seal
RFID Bolt Seal is installed on container doors, tank truck hatches and valve covers. It combines mechanical anti-break structure with RFID chip, supporting quick identity scanning and evidence recording for cargo transport supervision.
RFID Wire Seal
RFID Wire Seal is mounted on tank valves, oil drums and small transport containers. It adopts flexible steel wire with built-in RFID tag, easy for fast locking and remote identification in batch cargo inspection.
RFID Lead Seal
RFID Lead Seal is a fusion of radio frequency identification (RFID) technology and traditional lead seal anti-theft, anti-counterfeiting function of intelligent sealing products. On the basis of retaining the core attribute of traditional lead seal "one-time blockade, destruction and warning", it realizes digital identification, automatic information collection and full life cycle traceability of sealed objects through RFID chips, and is widely used in scenarios with extremely high requirements for asset safety and process controllability, such as logistics transportation, energy metering, customs supervision, financial escort, etc.
IOT Lead Seal (Q300)
The IOT Seal Strip (Q300) is an intrinsically safe explosion-proof device. It is mainly installed on parts where steel wire physical lead seals need to be applied. The two-code integration design of the lead seal wire ensures its uniqueness. It is used in conjunction with the intelligent terminal (Z20) via near-field communication, and alerts immediately once the seal is broken. It is mainly used to replace traditional steel wire physical lead seals for intelligent management and control with extremely high anti-counterfeiting requirements. Installation locations: risk areas such as oil unloading side box doors, oil tank openings, and fuel dispenser doors.
IOT Lead Seal (Q200)
The IOT Seal Strip (Q200) is an intrinsically safe explosion-proof device. It is mainly installed on parts where steel wire physical lead seals need to be applied, and used in conjunction with the intelligent terminal (Z20) via near-field communication. Once the seal is broken, it alerts immediately. It is mainly used to replace traditional steel wire physical lead seals for intelligent management and control. Installation locations: risk areas such as breather valves on manhole covers, various flange connections, and bottom valve interfaces.
Prevent Incorrect Unloading
This device is used in conjunction with the vehicle's intelligent lead seal system (controller Z10) and the intelligent lead seal series products for oil loading ports and oil unloading ports (Q100/Q200/R1/R2). Through intelligent linkage, it eliminates manual operations and fundamentally achieves the goal of preventing wrong loading and wrong unloading of oil products.
Alcohol Detector
Installed in the cab and used in conjunction with the vehicle controller, it enables drivers to take a breath alcohol test before starting work. If drinking is detected, the vehicle cannot be started, thus achieving the goal of safe driving.
Vehicle-mounted Safety Bolt
This Vehicle-mounted Safety Bolt is installed in the vehicle ignition circuit. It precisely controls the vehicle ignition system via multiple intelligent strategies. It disables engine ignition when the vehicle leaves the designated zone, blocks startup if the driver is intoxicated, and cuts off ignition after remote locking commands. Built with stainless explosion-proof housing, it suits hazardous tank truck operating conditions.
Automobile Engine Controller
Installed in the engine ignition circuit, it can precisely control the ignition system through a series of strategies. For example: the vehicle cannot be ignited if it is not within the designated range; the vehicle cannot be ignited if the driver has consumed alcohol; the vehicle cannot be ignited after being remotely locked, etc.
Dispenser Controller
Installed near the on-vehicle fuel dispenser and connected to specific models of fuel dispensers, it realizes remote control of the fuel dispenser via 4G communication. Its main functions include: remotely issuing single refueling volume, remotely issuing total refueling volume, remote machine locking, remotely obtaining refueling data, and so on
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